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Occupation Profile

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Occupation: Computer-Controlled Machine Tool Operators, Metal and Plastic Change Occupation
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Knowledge, Skills, & Abilities  |  Tasks & Activities  |  Tools & Technology
Related Occupations  |  Web Resources


COMPUTER-CONTROLLED MACHINE TOOL OPERATORS, METAL AND PLASTIC


Occupation Description

Operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic work pieces.



Career Video

Numerical Control Machine Tool Operators, Metal and Plastic
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Knowledge, Skills, and Abilities

The most important knowledge, skills, and abilities (KSAs) are listed for Computer-Controlled Machine Tool Operators, Metal and Plastic.

Knowledge:

  • Mechanical - Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
  • Mathematics - Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
  • Production and Processing - Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • Computers and Electronics - Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.
  • Customer and Personal Service - Knowledge of principles and processes for providing customer and personal services. This includes customer needs assessment, meeting quality standards for services, and evaluation of customer satisfaction.

Skills:

  • Operation Monitoring - Watching gauges, dials, or other indicators to make sure a machine is working properly.
  • Operation and Control - Controlling operations of equipment or systems.
  • Quality Control Analysis - Conducting tests and inspections of products, services, or processes to evaluate quality or performance.
  • Active Listening - Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
  • Mathematics - Using mathematics to solve problems.

Abilities:

  • Hearing Sensitivity - The ability to detect or tell the differences between sounds that vary in pitch and loudness.
  • Problem Sensitivity - The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
  • Reaction Time - The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.
  • Auditory Attention - The ability to focus on a single source of sound in the presence of other distracting sounds.
  • Arm-Hand Steadiness - The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
  • Near Vision - The ability to see details at close range (within a few feet of the observer).

Source: Occupational Information Network: Computer-Controlled Machine Tool Operators, Metal and Plastic.


Tasks and Activities

Occupation specific tasks and the most important generalized work activities are listed for Computer-Controlled Machine Tool Operators, Metal and Plastic.

Occupation Specific Tasks:

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.
  • Calculate machine speed and feed ratios, and the size and position of cuts.
  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.
  • Clean machines, tooling, and parts, using solvents or solutions and rags.
  • Confer with supervisors or programmers to resolve machine malfunctions and production errors, and to obtain approval to continue production.
  • Control coolant systems.
  • Enter commands or load control media such as tapes, cards, or disks into machine controllers in order to retrieve programmed instructions.
  • Examine electronic components for defects and completeness of laser-beam trimming, using microscopes.
  • Implement changes to machine programs, and enter new specifications, using computers.
  • Input initial part dimensions into machine control panels.
  • Insert control instructions into machine control units to start operation.
  • Lay out and mark areas of parts to be shot-peened, and fill hoppers with shot.
  • Lift workpieces to machines manually, or with hoists or cranes.
  • Listen to machines during operation in order to detect sounds such as those made by dull cutting tools or excessive vibration and adjust machines to compensate for problems.
  • Maintain machines, and remove and replace broken or worn machine tools, using hand tools.
  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.
  • Modify cutting programs to account for problems encountered during operation and save modified programs.
  • Monitor machine operation and control panel displays, and compare readings to specifications in order to detect malfunctions.
  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.
  • Remove and replace dull cutting tools.
  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.
  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.
  • Set up future jobs while machines are operating.
  • Stack or load finished items, or place items on conveyor systems.
  • Stop machines to remove finished workpieces, or to change tooling, setup, or workpiece placement, according to required machining sequences.
  • Transfer commands from servers to computer numerical control (CNC) control modules, using computer network links.
  • Write simple programs for computer-controlled machine tools.

Generalized Work Activities:

  • Controlling Machines and Processes - Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Inspecting Equipment, Structures, or Material - Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Getting Information - Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Identifying Objects, Actions, and Events - Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Making Decisions and Solving Problems - Analyzing information and evaluating results to choose the best solution and solve problems.

Detailed Work Activities:

  • adjust production equipment/machinery setup
  • clean equipment or machinery
  • confer with engineering, technical or manufacturing personnel
  • determine specifications
  • determine tasks needed to complete machined products
  • examine products or work to verify conformance to specifications
  • install equipment or attachments on machinery or related structures
  • lay out machining, welding or precision assembly projects
  • load control media in machine controller
  • load or unload material or workpiece into machinery
  • load tapes, disks or paper into computers or peripherals
  • load, unload, or stack containers, materials, or products
  • maintain or repair industrial or related equipment/machinery
  • measure, weigh, or count products or materials
  • monitor production machinery/equipment operation to detect problems
  • move or fit heavy objects
  • operate hoist, winch, or hydraulic boom
  • operate metal or plastic fabricating equipment/machinery
  • perform safety inspections in manufacturing or industrial setting
  • program computer numerical controlled machines
  • read blueprints
  • read production layouts
  • read specifications
  • read technical drawings
  • read work order, instructions, formulas, or processing charts
  • set up and operate variety of machine tools
  • set up computer numerical control machines
  • set up production equipment or machinery
  • understand machine setup instructions
  • understand technical operating, service or repair manuals
  • use computers to enter, access or retrieve data
  • use hand or power tools
  • use precision measuring tools or equipment

Source: Occupational Information Network: Computer-Controlled Machine Tool Operators, Metal and Plastic.


Tools and Technology

Computer-Controlled Machine Tool Operators, Metal and Plastic  View Detailed Report

Tools:

  • Boring tools - Borers, Boring bars
  • Calipers - Dial calipers, Vernier calipers
  • Gauges or inspection fixtures - 0-1 drop indicators, Automatic measuring equipment, Bore gauges, Dial indicators, Pin gauges
  • Lathes - 5 axis lathes, 8 axis lathes, Computer numerical control CNC vertical lathes, Computerized numerical control CNC lathes, Haas lathes
  • Milling cutters - 2/3 axis computer numerically controlled CNC milling machines, Anilam mills, Bore mills, Computer numerical controlled CNC milling machines, Computerized numerical control CNC routers

Technology:

  • Analytical or scientific software - CNC Consulting Machinists' Calculator, EditCNC software, Kentech Trig Kalculator
  • Computer aided design CAD software - Computer aided design CAD software, KCDw Software, SolidWorks CAD software, UGS Solid Edge
  • Computer aided manufacturing CAM software - 1CadCam Unigraphics, BobCAD-CAM software, CGTech Vericut CNC, CNC Mastercam, CNC TurboCAD/CAM
  • Project management software - GSupply Solutions ShopTrakker, Kentech Kipware PLN, Microsoft Project
  • Spreadsheet software - Microsoft Excel

Source: Occupational Information Network: Computer-Controlled Machine Tool Operators, Metal and Plastic.


Related Occupation Profiles
Occupations with similar skill requirements


Web Resources

The following resources are related to occupations in the job family
Production

Assemblers and Fabricators
Food Processing Workers
Metal Workers and Plastic Workers
Other Production Occupations
Plant and System Operators
Printing Workers
Supervisors, Production Workers
Textile, Apparel, and Furnishings Workers
Woodworkers

Food Processing Workers
Metal Workers and Plastic Workers
Other Production Occupations
Plant and System Operators
Printing Workers
Supervisors, Production Workers
Textile, Apparel, and Furnishings Workers
Woodworkers



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